Home Service Manual FAQ Favorites Photo Gallery

 

Specifications
 
GENERAL TOURIST/PATROL DECO/BAVARIAN
 
Maximum speed 120 km/h / 74 mph 120 km/h / 74 mph
Fuel consumption @ 85% 12.5 km/l / 29 mpg 14 km/l / 32.5 mpg
Dry weight 700 lbs 680 lbs
Useful load 500 lbs / 485 lbs 400 lbs
Noise level <80 db <80 db

 

MOTORCYCLE DIMENSIONS
 
Length 2500 mm / 8 ft
Width 1700 mm / 5 ft 6 in
Height 1100 mm / 3 ft 6in
Road Clearance 125 mm / 5 in
Seat Height 840 mm / 33 in
Wheel base 1470 mm / 55 in

 

ENGINE
 
Type 4 stroke, overhead valves, opposed twin-cylinder
Displacement 745 cc
Cylinder bore 78 mm / 3.07 in
Piston stroke 78 mm / 3.07 in
Compression ratio 9.1:1
Compression 160 -175 psi
Horse power 30.1 kw / 41 hp
Rated RPM 5600 rpm
Rated torque 52 Nm / 38.4 ft-lbs
Lubrication Dual system of forced lubrication and splash
Lubricant SAE 20w/50

 

CARBURETOR
   
Carburetor type 32 CVK Keihin
Number of carburetors 2
Air cleaner K&N air filter E-2470
Fuel 91 octane
PCV valve Internal breather

 

ELECTRICAL
 
Ignition system TYPE IV 135.3734.COM-2 (CDI)
Ignition coil 135.3705-2 (5 ohm)
Spark plug Autolite 273 (NGK BP7HS)
Ignition timing Automatic
Alternator 35 amp Russian unit
Battery 12v Interstate #YTX20L-BS
Headlight 7" sealed beam Sylvania Halogen 6024

 

TRANSMISSION
 
Clutch Dry double disk
Gearbox 4 speed with reverse

 

GEAR RATIOS
 
1st gear 3.6
2nd gear 2.28
3rd gear 1.5
4th gear 1.19
Reverse 4.2
Speedometer drive 0.4
Final drive 4.62

 

FLUID CAPACITIES TOURIST, BAVARIAN & DECO PATROL
 
Fuel tank 19L / 5 gal 19L / 5 gal
Reserve 2L / .5 gal 2L / .5 gal
Engine 2.25L / 76 oz 2.25L / 76 oz
Transmission 1L / 34 oz 1L / 34 oz
Final drive 105 ml / 3.5 oz 135 ml / 4.5 oz
Telescopic forks Tourist N/A all others 135 ml / 4.5 oz N/A
Shock absorbers 105 ml / 3.5 oz 105 ml / 3.5 oz

 

RUNNING GEAR TOURIST & PATROL DECO & BAVARIAN
 
Frame Welded tubular steel Welded tubular steel.
Rear suspension swing arm/spring shock swing arm/spring shock
Front fork Leading link Telescopic spring
Sidecar Rubber cushion & spring shock Rubber cushion & spring shock
Brakes Mechanical shoe type Mechanical shoe type
Tires 4" X 19" 3" X 18"
  Front 1.5 Bar / 150 kPa (22 psi) Front 1.5 Bar / 150 kPa (22 psi)
  Side 1.5 Bar / 150 kPa (22 psi) Side 1.5 Bar / 150 kPa (22 psi)
  Rear 2.5 Bar / 250 kPa (36 psi) Rear 2.5 Bar / 250 kPa (36 psi)

 

CLEARANCES mm in
 
Valves (engine cold) 0.05 to 0.1 0.002 to 0.004
Spark plug gap 1.016 0.040
Back lash of pinion & ring gear final drive 0.1 to 0.3 0.004
Alternator drive gear to cam gear 0.05 0.002

 

FREE PLAY mm in
 
Hand brake lever 5 to 8 0.2 to 0.3
Clutch lever 5 to 8 0.2 to 0.3
Foot brake 1/4 of range or 25 to 30 1.0 to 1.25
Toe-in 10 3/8
Lean-out 1 degree away from sidecar

 

TORQUE SPECIFICATIONS
 
Location on Motorcycle Metric SAE
     
Cylinder head bolts 38 to 41 Nm 40-45 ft/lbs
Flywheel bolt 22 to 25 kgf-m 175 to 185 ft/lbs
Shock absorber, top 2.1 to 3.0 kgf-m 14 to 22 ft/lbs
Shock absorber, bottom 3.6 to 5.0 kgf-m 28 to 36 ft/lbs
Wheel bearing compression nut 3.0 to 3.4 kgf-m 22 to 26 ft/lbs
Final drive swing arm nuts 3.0 to 3.4 kgf-m 22 to 26 ft/lbs
Oil pump bolts 1.6 to 1.8 kgf-m 12 to 14 ft/lbs
Engine sump bolts 0.8 to 1.0 kgf-m 5 to 8 ft/lbs
Final drive case nuts 1.4 to 1.8 kgf-m 10 to 14 ft/lbs
Pinion bearing nut 7 to 9 kgf-m 50 to 66 ft/lbs
Reverse lever 2.2 to 2.8 kgf-m 16 to 20 ft/lbs
Generator gear nut 1.8 to 2.0 kgf-m 14 to 16 ft/lbs
Spokes 0.45 to 0.55 kgf-m 3.5 to 4 ft/lbs
Steering stem nut 14 to 16.8 kgf-m 100 to 120 ft/lbs

 

Home Service Manual FAQ Favorites Photo Gallery