Turn fuel petcock to the "Off" position. |
Set fuel catch system up next to the left carb...in
this example a 5 gallon fuel container with a long funnel dropped
into the spout bung. |
Disconnect the fuel line to the left carb... |
...and place the end of the fuel line into the
funnel. |
Put the petcock into the "Reserve" position...fuel
should now flow into the container. |
If you want to be anal you can unscrew the fuel tank
filler cap so the gas will flow faster...maybe. |
When the fuel has finished draining, remove... |
...the right fuel line to the right carb. |
Next, use a pair of pliers or a screw driver blade to
remove one end of the fuel cross-over line... |
...careful, as there will be residual fuel that will
drain out. After tank removal, remove and inspect this line for
crud. |
Gently feed the fuel lines out side of the frame so
they will not hang up upon removing the tank. |
Use a 17mm wrench and 14mm socket and ratchet to
remove the forward seat retaining bolt... |
...here is an overhead view... |
...and here is the bolt removed. Put the nut and
washer back on and place the bolt in a parts box so it doesn't walk
off. |
Now the seat can be tilted back so the tank has
enough room to clear it. Easier than removing the entire seat
assembly. |
At the forward end of the gas tank are two 12 mm
retaining bolts, one on each side of the tank. Use a 12 mm socket
and extension... |
...to remove both of these. Place the bolts, washers
and grommets in a parts box. |
To remove the tank just lift the rear up, the tank is
secured by two clips on the tank which fit over two rubber bumpers;
a tug will pop it free. Then just slide the tank back to clear the
handle bars... |
...and you are done. Set the tank on something soft
to prevent damage to the paint.
This is a good time to change out fuel lines,
clean the petcock and flush the tank. |
Installation is the reverse steps. |