Here is the driveshaft removed from the final drive
with the new U-joint and internal snap ring pliers ready for
disassembly. The drive shaft U-joint has 19 mm caps and is a
non-standard U-joint. Available through Ural dealers only. |
Use a good pair of snap ring pliers with tips just
small enough to work. Too small of tips will bend or break making
the job take all day. |
The new U-joint assembled. The cross is the center
part, with a metal cup hold a rubber grommet followed by the outer
races holding 18 needle bearings each. |
If the U-joint has a grease zerk fitted, it is a good
idea to remove it before disassembling to prevent damage. Especially
if you are just servicing or re-using the U-joint. |
Sorry for the next 2 pictures, flash did not go off.
Use a pair of internal snap ring pliers... |
...remove all 4 snap rings. |
If some of the rings are frozen in place, use some
penetrating oil, a socket and hammer and tap them softly to loosen so they can
be removed. |
After removing the snap rings, the bearing caps must
be pressed out. Here the caps of the U-joint splined fork are being
removed. One way is use a 13mm and 19mm socket along with a
vise to press them out slightly. The caps are being pressed out of
the universal joint splined fork in this picture. |
The left cap is being pressed through with the 13mm
while the right cap is pushed into the wider 19mm socket. Just press
it through so that 5mm or so of the cap is showing. If you press to
much you will damage the cup and seal on the right side cross arm. |
When enough of the cap is press out, remove the
driveshaft and clamp the vise onto the exposed cap and twist back
and forth slowly... |
...until the cap is free of the cross. Watch for the
small needles, cup and grommet as they might fall out. Place
something underneath to catch the parts. |
Cap with bearings, grommet and cup removed from first
arm of cross of the universal joint splined fork. |
Lay the universal splined joint across the jaws of
the vise and use a tommy bar and
tap the top of the exposed cross face pressing the opposite cap out of
the yoke approximately 5mm also.
|
Use the vise to again pull the opposite cap free of
the universal splined fork and the driveshaft. The splined fork and
driveshaft (with U-joint cross) can now be separated.
Repeat this process with the driveshaft to
complete removal of U-joint. |
If re-using the original U-joint, be careful to not damage the face of the cross
with the tommy bar as it
will make it impossible to fit the cap and bearings without first
using a Dremel or stone to dress up the tip/edge of the cross arm. |
The disassembled U-joint and drive shaft laid out.
|
Clean any rust or heavy grime out of the snap ring
channels using a pick and cleaning solvent of choice.
|
If re-using the U-joint clean the bearings and races
in solvent of choice. Don't forget to clean the grease out of the
inside of the cross if equipped with a grease zerk. |
Some examples of a worn U-joint, here the needle
bearings have worn into the cross arm surface.
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Pieces of ground bearing in the cap.
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Damaged cup and seal. If this type of damage is
occurs during installation, water and dirt can enter the bearing
causing failure. |
Needle bearing wear into the surface of the cap.
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Needle bearings showing water contamination damage.
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If servicing a usable U-joint, place grease inside
the 4 cups and leave some on a finger...
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...to pick up the loose bearings...
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...and wipe them into the cap.
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Use a small screw driver or pick to slide the needles
into place. 18 needle bearings go into each cap. |
Place the rubber seals into the metal cups...
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...like so.
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The cup and seals go onto the cross arm with...
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...the seal facing up...
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...and then place the cap with needle bearings on
top.
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Serviced U-joint ready for installation. If equipped
with a grease zerk, fill cross with fresh grease before
installation. |
Here the new U-joint is ready to be installed into
the U-joint splined fork.
|
With the caps removed, insert the cross into the yoke
of the splined fork.
|
Carefully place and align both caps in the splined
fork yoke...
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...using finger pressure, seat caps as far as
possible using care not to cock them. |
Place the splined fork in a vise and carefully...
|
...press the caps in while centering the cross and
taking care not to crush/damage the cups and seals. |
Use a 13mm socket to further press one cap in to the
point where... |
...the groove for the snap ring is visible. |
Using a pair of internal snap ring pliers, install
the snap ring into the groove. |
A small screw driver may be helpful in seating the
ring completely.
|
The opposing cap may now be pressed home using the
vise. The snap ringed cap will act as a stop so this cap can not be
press too far in. |
An alternative way is to just set the splined fork on
the floor and tap the cap down using the same 13mm socket. |
Cap seated against opposing cap and ready to receive
snap ring.
|
Install the second caps snap ring and half the job is
done. Check for smooth operation of joint before installing the
driveshaft. If it does not feel right, disassemble and figure out
what went wrong.
Install the drive shaft yoke the same way... |
...an alternative and more primitive method
than the vise is a 2X4 with a hole bored through it. Using a socket
or tommy bar and a hammer; the caps/cross can be driven in or out. |
Here I am finishing the U-joint installation above by
driving one of the drive shaft caps into the yoke on the floor. This
is easier using a socket. Again, take great care in assuring the the
cups and seals are aligned in the yoke holes properly or they will
be damaged. |
Set the U-joint over the hole in the wood and using
the socket tap the cap through just enough to get a snap ring in the
groove.
This method can be used to remove the caps but
generally it destroys the cups and seals so a new U-joint must be
used. |
Turn the yoke over and drive the opposing cap into
place. The cap with snap ring on bottom will again act as a stop. |
Completed U-joint and driveshaft ready to install on
final drive.
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Hint: Save the old U-joint cups &
seals in case the new get damaged during installation. |
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